1995 Annual ReportBusiness Units and FacilitiesBurns Harbor Division
The principal operations of the Burns Harbor Division
are located in Indiana on Lake Michigan, about 50 miles southeast
of Chicago, Illinois. Burns Harbor produces hot rolled sheet,
cold rolled sheet, corrosion-resistant coated sheet steel and
plates. It is a major supplier of sheet and plate products to
the automotive, service center, construction, machinery and appliance
markets. Principal facilities include a sintering plant, two coke
oven batteries, two blast furnaces including new coal injection
facilities, three basic oxygen furnaces with a combined annual
raw steel production capability of approximately 5.6 million tons,
a vacuum degassing facility, two continuous slab casters with
a combined annual production capability of approximately 4.0 million
tons, a 50 x 90-inch slabbing mill, two sheared plate mills (110-inch
and 160-inch), an 80-inch hot-strip mill, two continuous pickling
lines, an 80-inch five stand cold reducing mill, sheet finishing
mills, a continuous heat treating line, batch annealing facilities,
a 48-inch continuous electrogalvanizing line and a 72-inch hot-dip
galvanizing line. The Division operates a cold reducing mill,
a continuous pickling line, a galvanizing line and a coke oven
battery in Lackawanna, New York, and participates in a joint venture
that operates an electrogalvanizing line in Walbridge, Ohio. Bethlehem
also participates in two joint ventures with facilities located
adjacent to the Burns Harbor operations: Indiana Pickling and
Processing Company, which operates a pickling line, and Chicago
Cold Rolling, L.L.C., which will operate a reversing cold mill
complex. Sparrows Point Division
The operations of the Sparrows Point Division are
located on the Chesapeake Bay near Baltimore, Maryland. Sparrows
Point produces hot rolled sheet, cold rolled sheet, galvanized
sheet, Galvalume® sheet, tin mill products and steel plate.
Its principal markets include construction, containers and service
centers. Principal facilities include a sintering plant, a large
blast furnace, two basic oxygen furnaces with an annual raw steel
production capability of approximately 3.6 million tons, a two
strand continuous slab caster with an annual production capability
of approximately 3.5 million tons, a 160-inch sheared plate mill,
a 68-inch hot-strip mill, three continuous pickling lines, three
cold reducing mills (66-inch, 56-inch and 48-inch), continuous
and batch annealing facilities, two galvanizing lines, a Galvalume®
line, a 48-inch hot-dip galvanizing/Galvalume® line, and tin
mill facilities that include tin and chrome plating lines. The
Division also participates in a joint venture, known as Double
G Coatings Company, L.P., that operates a coating line near Jackson,
Mississippi. Sparrows Point provides cold rolled coils to Double
G and takes approximately half of Double G's annual capacity of
coated sheets. Bethlehem Structural Products Corporation (BSPC)
Located in Bethlehem, Pennsylvania, BSPC produces
structural steel shapes and piling primarily for the construction
market from steel produced at Pennsylvania Steel Technologies,
Inc. This business is also the only domestic producer of hot rolled
sheet piling used in retaining walls and piers. Principal facilities
include a 40-inch blooming mill and a 44-inch structural rolling
mill. The Division also operates two coke oven batteries that
supply coke to Burns Harbor, Sparrows Point and trade customers.
Pennsylvania Steel Technologies, Inc. (PST)
Located in Steelton, Pennsylvania, south of Harrisburg,
Pennsylvania, PST uses electric furnace steelmaking and a continuous
caster in the production of railroad rails for the rail transportation
industry, specialty blooms for the forging industry and flat bars.
It is one of only two rail producers in the United States. PST
also produces large-diameter pipe for the oil and gas industries
and supplies steel to BSPC and BethForge, Inc. Principal facilities
include a new DC electric arc furnace with an annual raw steel
production capability of approximately 1.3 million tons and an
older AC electric arc furnace, a vacuum degassing facility, a
continuous bloom caster, a 44-inch blooming mill, a 28-inch rail
mill, rail head-hardening facilities, finishing and shipping facilities
for long-length (80 foot) rails, a 20-inch bar mill and an electric
fusion welded pipe mill. Manufacturing, Transportation and Natural Resources
Bethlehem also has the following additional Business
Units and transportation and natural resource operations:
BethForge, Inc. (Bethlehem, Pennsylvania). A facility
for the production of forgings and castings for the metals, electric
power generation and nuclear industries from steel produced at
PST.
CENTEC Roll Corporation (Bethlehem, Pennsylvania).
A facility for the production of centrifugally cast rolls for
the metals industry.
BethShip, Inc. A ship repair yard at Sparrows Point,
Maryland.
Transportation. Five shortline railroads serving
Bethlehem's steel operations and other facilities; two 1,000 foot
vessels - one owned and one under long-term charter - transporting
raw materials on the Great Lakes; and a flat-bed trucking company
serving Bethlehem's steel operations and other facilities.
Coal. Two mining operations and two cleaning plants
in West Virginia producing metallurgical and steam coal.
Iron Ore. Three operations in which Bethlehem has
partial interests: one in Minnesota, one in Canada and one in
Brazil. Bethlehem's Segments
For financial reporting purposes, Bethlehem disaggregates
the results of its operations and certain other financial information
into two segments: Basic Steel Operations and Steel Related Operations.
Financial information with respect to these segments is included
in Note B to the Consolidated Financial Statements.
Products and services of the Basic Steel Operations
segment include a wide variety of steel mill products described
in the table on page 7; raw materials, such as iron ore and coal,
which are used in Bethlehem's steelmaking operations or sold to
trade customers; and railroad and Great Lakes shipping operations,
which are used primarily in Bethlehem's steelmaking operations.
The Steel Related Operations segment manufactures
and fabricates various iron and steel products for the metals,
electric power generation and nuclear industries through BethForge,
Inc. and CENTEC Roll Corporation. BethShip, Inc., which is also
part of Steel Related Operations, repairs vessels for the marine
industry and the United States Government and manufactures industrial
products. The products and services of the Basic Steel Operations and Steel Related Operations segments are distributed through Bethlehem's own sales organizations, which have sales offices at various locations in the United States and Mexico, and through foreign sales agents. Export sales were 5% of total sales in 1995, 2% in 1994 and 2% in 1993. |

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