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Metallography
The BethStar 50 combination of microalloying and thermomechanical
processing typically produces ferrite/pearlite microstructures with a fine ferritic grain
size ranging from ASTM 10 to 12. A fine-grained duplex grain size, elongated ferrite
grains, warm-worked ferrite, and occasional bainite/martensite patches may also be
observed. The grain refinement results from the interaction between alloying and
low-finish temperature control rolled processing. The columbium microalloying inhibits
austenite recrystallization, and below a critical temperature, the rolling deformation
becomes cumulative. As a result, a pancaked austenite grain morphology is obtained during
rolling, which produces a very fine ferrite grain size after transformation. The
microstructures shown in Figures 6 are representative of 3/8 in. (6A), 1 in. (6B) and 2
in. (6C) BethStar 50 plates. A fine, uniform ferrite grain size is the key to improved
strength, toughness and formability for BethStar plate.
Representative microstructures of BethStar 50 plates at an original
magnification of 200 X.
| Welding Suggestions BethStar 50
is readily weldable, and normally will require no preheat for temperatures above 0�F,
provided low-hydrogen conditions can be maintained. When base metal temperature is below
32�F, the plate should be preheated to remove any moisture.
Consumables:
Manual-Shielded Metal-Arc Welding. Any low-hydrogen (EXXX15, 16 or 18) electrode of the
E70 strength level or above. Submerged Arc Welding. Many electrodes falling under the
general classification F10X-EXXX will provide welds with adequate strength. More detailed
specifications are necessary if impact properties are required. Gas Metal-Arc Welding. An
electrode meeting AWS specifications ER70S-1 will provide strength and toughness
sufficient for this grade. Flux-Cored Arc Welding. An electrode meeting AWS A5.29
specification E7XT-X, except -2, -3, -10 or -GS, will provide adequate strength and
toughness for this grade.
Procedural Testing:
For production applications where strength and toughness are critical, weld procedural
tests should be made to simulate actual joints. Figures 7, 8 and 9 indicate the excellent
balance of strength and CVN toughness maintained across the welded joint.
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| Transverse Charpy impact data for base metal and HAZ of a
submerged arc welded 1 1/4 in. (32 mm) BethSatr 50 plate. |
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Hardness traverse across a submerged arc welded 1 1/4 in.
(32 mm) BethStar 50 plate. |
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| Hardness traverse across a submerged arc welded 2 in. (50 mm)
BethStar 50 plate. |
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