| The equipment at Bethlehem's Coatesville
steelmaking facility, depicted schematically in Figure 1, makes the production of Fineline
possible. Scrap metal is melted and some ferroalloys are added to the molten steel in
the electric arc furnace. Once the steel is melted, it is poured into a specially-designed
ladle and moved to the ladle furnace station. It is here that the Fineline process begins.
Like the electric arc furnace, the ladle furnace has three graphite electrodes which,
when lowered close to the steels surface, create an electric arc with extremely high
temperatures. The intense heat is used to melt alloy additions, fuse slagmaking materials
and maintain or increase the molten steels temperature as required for refining. The
proper "ingredients" to make the particular grade of steel are added and calcium
treatment, using calcium wire feeding, is performed.
The entire ladle of refined, calcium-treated molten steel is then placed inside a
sealed vacuum chamber, the ladle degasser, where the steel is stirred by blowing inert
argon gas through the bottom of the ladle. The violent churning of the steel releases
undesirable gases which are removed by the vacuum. Since the molten steel is isolated from
outside environmental influences, this method of gas removal produces a
"cleaner" steel product than do systems where the ladle is exposed to the
atmosphere. Final alloy chemistry adjustment, as well as further calcium treatment to
complete the Fineline process, can also be made at the degassing station.
The steel is then either continuous cast or bottom poured into ingot molds where
solidification into semifinished form occurs for subsequent rolling to final plate size. |