CENTEC Division
Brochure
The Centrifugal Force In Roll Technology
Today's most advanced centrifugal casting technology
gives Centec the edge in providing high-performance
products to the North American ferrous and nonferrous
metalworking industries. Centec is a full-range supplier
of spin cast rolls, from small bar mill rolls to large
backup rolls. By utilizing patented vertical spin cast
technology, which has been proven to be superior all over
the world, Centec has become the leader in supplying
quality cast rolls on a consistent basis to the North
American marketplace. Combined with this state-of-the-art
technology are personnel with years of experience in roll
production, the most modern cast roll production
facilities, and a dedication to outstanding customer
service and on-time delivery all qualities that make
Centec the best source for cast rolls in North America.
Superior Product For Better Value
Centec's vertical spin caster produces higher quality,
better performance and more reliable rolls consistently.
The vertical casting method provides excellent interface
fusion between the shell and core metals.
In addition, when compared with other types of rolls,
Centec's vertical spin cast rolls offer:
- Greater resistance to breakage through thermal
shock and improved reliability in operation. The
core metal is not mixed with the shell material
and contains only the specified alloy content.
- Improved hardness consistency throughout the
shell depth for indefinite chill rolls.
- Considerable improvement in the mechanical
properties of the shell and core materials
(varying according to the selected grade):
- improved strength
- improved elongation
- improved ductility
- Greater flexibility in the use of more highly
alloyed materials.
Experienced Personnel
Every roll Centec produces is designed to meet
customer specifications and provide total customer
satisfaction. Without a staff of personnel with a
thorough knowledge of roll design and production
techniques, this would not be possible. Our foundry
workers, foremen, machine operators and engineers have
years of experience in casting, heat treating and
machining mill rolls.
Beyond the design and production departments, Centec
also offers our customers a specialized team of highly
skilled Technical Services personnel. These technicians
and metallurgists remain in close contact with each of
our customers to help solve any problems, perform on-site
roll inspections and coordinate research and development
projects.
A Partnership Approach
At Centec, we're dedicated to working with our customers
to develop the best product for each application. This
hands-on process starts with a complete performance
analysis of what is required and ultimately follows
through to a critical study of end product results. And
our Technical Services staff is always available if
questions arise or if needs change.
By positioning ourselves as a partner, we can better
understand each customer's specific roll needs and we can
also work to develop appropriate technology for the
future.
The Manufacturing Process
Quality control is built into every step of Centec's
operations ... from design engineering to delivery. And
Statistical Process Control plays an integral part in
ensuring complete compliance with customer specifications
as well as consistent product quality, hardness
penetration and shell depth.
The vertical spin caster allows Centec to provide
high-quality rolls in many dimensions. Hot metal is
poured into the rotating mold and is subjected to extreme
high pressure, resulting in a homogeneous product.
Centec also provides precision machining and grinding
to produce the needed roll finish. Numerically controlled
tools are used to improve the performance of Centec's
rolls by grinding and polishing surfaces, and to ensure
the roundness and accuracy of the rolls' overall
dimensions.
Research And Development
Centec recognizes that ongoing research and development
is essential in our commitment to our customers'
long-range needs, as well as to the future of our
company. With two of the world's most comprehensive and
up-to-date metalworking research centers at our disposal,
Centec will remain at the forefront of the latest
technology in mill roll production.
We are dedicated to maintaining superior products and
services, and further improving existing production
efficiencies in order to supply our customers with the
highest quality, best performance, most cost-efficient
rolls possible.
For more information about Centec and any of our
products, please call us at 610-694-ROLL (610-694-7655).
|